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Broken Tap Remover

TR100 BROKEN TAP REMOVER

TR100 BROKEN TAP REMOVER

FEATURES:

  • Light, small, portable, and compact design allows the TR100 tap remover to be moved and used anywhere in the shop.
  • High speed and efficiency at a low cost.
  • Simple set up and operation allows easy removal of taps anywhere.
  • Power source choices: 100V/110V/120V/200V/230V/240V, 1PHASE, 50HZ/60HZ
  • Dielectric: Machine uses ordinary tap water as dielectric liquid.
  • Electrodes: Uses any brass rod or tube as an electrode.
  • Small size and magnetic base allow machining even on large work pieces.
  • Removes taps with no damage or stress to the work piece.
  • Additional applications include cutting tungsten carbide or any other conductive material.
  • Machining Functions:

    • Auto Feed
    • Depth setting (stops at a specific depth)
    • Selectable arcing timer
    • Auto retract
    • Swiveling work head
    • Alarm messages: depth arrival, arcing, over-temp.

    TR100 Drill Time & Wear Testing Results:

    The test results below were found to give end users an estimate of ‘worst case scenario’ drilling times and wear when drilling into a solid block. Testing was done using hot rolled steel with 2mm, 4mm, and 6mm electrodes. Driller Z depth was set to drill 15mm and stop. Part was submerged under 1 inch of water with no additional flow. As you will see in the 4mm tap burning test at the bottom, drilling times and wear are significantly better when burning on a tap or end mill where flushing conditions are improved. Adding water flow over the work piece and changing settings can also increase cutting performance from the base line tests shown below.

    2.0mm Test: Z-Axis set to 15mm (.590”) – Solid Steel Block, Submerged

    • Finished Hole Depth: .240”
    • Time: 4:41
    • Wear: 60%
    • Settings: Low, 6s Arc Timer

    4.0mm Test: Z-Axis set to 15mm (.590”) – Solid Steel Block, Submerged

    • Finished Hole Depth: .335”
    • Time: 9:06
    • Wear: 43%
    • Settings: Med, 6s Arc Timer

    6.0mm Test: Z-Axis set to 15mm (.590”) – Solid Steel Block, Submerged

    • Finished Hole Depth: .375”
    • Time: 16:23
    • Wear: 36%
    • Settings: High, 6s Arc Timer

    Tap Test:

    4.0mm Test: Z-Axis set to 15mm (.590”) – Hardened Steel ¼-20 tap, Submerged

    • Finished Hole Depth: .435”
    • Time: 4:40
    • Wear: 26%
    • Settings: Med, 6s Arc Timer

    Based on the test results above, when compared to drilling into a solid block the drill time and wear were significantly reduced when drilling on a tap. The increased flush rate through the flutes of the tap greatly increased cutting performance on all sizes of electrodes.

    SFX-4000B

    DETAILS

    Input Voltage (V) AC110V 1Phase 50/60Hz
    Input Power (W) 3000
    Output Current (A) 0-50
    Suitable for Broken Tap (Bolt) Size (mm) M10-M48
    Working Liquid Tap water
    Electrode Diameter (mm) 2-24mm
    Max Travel of Work Head (mm) 70mm
    Max Processing Speed (mm/min) 2mm/min
    Machine Size (L x W x H mm) 420mm x 220mm x 370mm
    Package Size (L x W x H mm) 528mm x 325mm x 460mm
    Net Weight (kg) 22kg
    Gross Weight (kg) 26kg

    PORTABLE EDM-8C

    DETAILS

    Input Voltage (V) AC110V 1Phase 50/60Hz
    Input Power (W) 800
    Output Current (A) 0-10
    Suitable for Broken Tap (Bolt) Size (mm) M2-M20
    Working Liquid Tap water
    Electrode Diameter (mm) 0.8-10mm
    Max Travel of Work Head (mm) 70mm
    Max Processing Speed (mm/min) 1mm/min
    Machine Size (L x W x H mm) 380mm x 160mm x 300mm
    Package Size (L x W x H mm) 498mm x 308mm x 392mm
    Net Weight (kg) 16kg
    Gross Weight (kg) 18kg
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    SFX-4000B

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