Broken Tap Remover
TR100 BROKEN TAP REMOVER
FEATURES:
- Light, small, portable, and compact design allows the TR100 tap remover to be moved and used anywhere in the shop.
- High speed and efficiency at a low cost.
- Simple set up and operation allows easy removal of taps anywhere.
- Power source choices: 100V/110V/120V/200V/230V/240V, 1PHASE, 50HZ/60HZ
- Dielectric: Machine uses ordinary tap water as dielectric liquid.
- Electrodes: Uses any brass rod or tube as an electrode.
- Small size and magnetic base allow machining even on large work pieces.
- Removes taps with no damage or stress to the work piece.
- Additional applications include cutting tungsten carbide or any other conductive material.
Machining Functions:
- Auto Feed
- Depth setting (stops at a specific depth)
- Selectable arcing timer
- Auto retract
- Swiveling work head
- Alarm messages: depth arrival, arcing, over-temp.
TR100 Drill Time & Wear Testing Results:
The test results below were found to give end users an estimate of ‘worst case scenario’ drilling times and wear when drilling into a solid block. Testing was done using hot rolled steel with 2mm, 4mm, and 6mm electrodes. Driller Z depth was set to drill 15mm and stop. Part was submerged under 1 inch of water with no additional flow. As you will see in the 4mm tap burning test at the bottom, drilling times and wear are significantly better when burning on a tap or end mill where flushing conditions are improved. Adding water flow over the work piece and changing settings can also increase cutting performance from the base line tests shown below.
2.0mm Test: Z-Axis set to 15mm (.590”) – Solid Steel Block, Submerged
- Finished Hole Depth: .240”
- Time: 4:41
- Wear: 60%
- Settings: Low, 6s Arc Timer
4.0mm Test: Z-Axis set to 15mm (.590”) – Solid Steel Block, Submerged
- Finished Hole Depth: .335”
- Time: 9:06
- Wear: 43%
- Settings: Med, 6s Arc Timer
6.0mm Test: Z-Axis set to 15mm (.590”) – Solid Steel Block, Submerged
- Finished Hole Depth: .375”
- Time: 16:23
- Wear: 36%
- Settings: High, 6s Arc Timer
Tap Test:
4.0mm Test: Z-Axis set to 15mm (.590”) – Hardened Steel ¼-20 tap, Submerged
- Finished Hole Depth: .435”
- Time: 4:40
- Wear: 26%
- Settings: Med, 6s Arc Timer
Based on the test results above, when compared to drilling into a solid block the drill time and wear were significantly reduced when drilling on a tap. The increased flush rate through the flutes of the tap greatly increased cutting performance on all sizes of electrodes.
SFX-4000B
DETAILS
| Input Voltage (V) | AC110V 1Phase 50/60Hz |
| Input Power (W) | 3000 |
| Output Current (A) | 0-50 |
| Suitable for Broken Tap (Bolt) Size (mm) | M10-M48 |
| Working Liquid | Tap water |
| Electrode Diameter (mm) | 2-24mm |
| Max Travel of Work Head (mm) | 70mm |
| Max Processing Speed (mm/min) | 2mm/min |
| Machine Size (L x W x H mm) | 420mm x 220mm x 370mm |
| Package Size (L x W x H mm) | 528mm x 325mm x 460mm |
| Net Weight (kg) | 22kg |
| Gross Weight (kg) | 26kg |
PORTABLE EDM-8C
DETAILS
| Input Voltage (V) | AC110V 1Phase 50/60Hz |
| Input Power (W) | 800 |
| Output Current (A) | 0-10 |
| Suitable for Broken Tap (Bolt) Size (mm) | M2-M20 |
| Working Liquid | Tap water |
| Electrode Diameter (mm) | 0.8-10mm |
| Max Travel of Work Head (mm) | 70mm |
| Max Processing Speed (mm/min) | 1mm/min |
| Machine Size (L x W x H mm) | 380mm x 160mm x 300mm |
| Package Size (L x W x H mm) | 498mm x 308mm x 392mm |
| Net Weight (kg) | 16kg |
| Gross Weight (kg) | 18kg |
